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以制革废弃物制备的复合氨基酸材料及其清洁脱灰

Compound Amino Acids Prepared by Using Leather Waste for Clean Deliming

  • 摘要: 传统脱灰工序使用的大量铵盐是制革氨氮(NH3-N)污染的主要来源。用无氨脱灰剂替代铵盐脱灰是从源头消除NH3-N污染的有效途径,但现有的无氨脱灰剂或pH缓冲性差、渗透慢,或成本较高,或具有毒性。用制革过程产生的废弃牛毛和生皮边角料作为原料,制备了高效价廉的复合氨基酸脱灰剂。通过优化硫酸水解条件制得的脱灰剂中游离氨基酸含量约40%。用上述脱灰剂对浸灰牛皮进行脱灰,结果表明:复合氨基酸能与浸灰裸皮内的碱性物质作用形成pH 9左右的缓冲体系,快速渗透裸皮,并有效脱除裸皮中的石灰。与硫酸铵脱灰相比,复合氨基酸脱灰废液的NH3-N和总氮浓度分别下降了94%和64%以上。

     

    Abstract: The large amount of ammonium salts used in the conventional deliming process is the main source of ammonia nitrogen (NH3-N) pollution in the leather manufacture. Replacing the ammonium salts with ammonia-free deliming agents for the deliming is an effective way to eliminate the NH3-N pollution from the source. However, the existing ammonia-free deliming agents have inadequate pH buffering capacity, slow penetration, high cost, or toxicity. The bovine hair waste and hide scraps from the leather-making processes were used as raw materials to prepare compound amino acids for clean deliming. The deliming agents with amino acid content of approximately 40% were obtained by optimizing sulfuric acid-hydrolyzing conditions. The obtained deliming agents were then used to delime limed cattle hides. Results showed that the compound amino acids formed a buffer of pH approximately 9 after reacting with the alkali in the limed hide, penetrated the hide rapidly, and removed the lime from the hide effectively. The concentrations of NH3-N and total nitrogen in the deliming effluents by using the compound amino acids were decreased by more than 94% and 64%, respectively, compared to those of ammonium sulfate deliming effluent.

     

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