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表面活性剂与脂肪酶ZG复配在皮革脱脂工艺中的应用研究

Study on Application of Surfactant and Lipase ZG Compound in Leather Degreasing Process

  • 摘要: 研究了生物柴油合成用脂肪酶ZG与制革生皮脱脂常用表面活性剂的相容性,确定了三种对该脂肪酶具有明显激活作用的表面活性剂及相应的质量浓度为LAS-3 g/L、平平加O-3 g/L、OP-10-6 g/L。采用响应面优化法,对上述三种表面活性剂与脂肪酶ZG复配的质量浓度优化结果为OP-10-6 g/L、LAS-3.5 g/L、平平加O-4.5 g/L,在此最优参数下的酶活力预测值为34 000 U/mL,实验验证值34 454 U/mL,预测值与实验值相差较小。复配方案优化实验结果表明:脂肪酶ZG稀释7倍再与上述表面活性剂进行复配的效果最好,由原28 000 U/mL增加到35 560 U/mL,酶活力提高了27%,成本下降了85.6%。脱脂应用实验结果表明,复配脂肪酶Es的用量为化学脱脂剂一半时,复配酶的最终脱脂率可达到70.26%,比化学脱脂剂高3.78%;表面活性剂的量相对于化学脱脂剂减少了99.3%,复配酶的应用成本比化学脱脂低约32.67%,复配效果良好。

     

    Abstract: The compatibility of the surfactants with lipase ZG, used for biodiesel synthesis was investigated , and the surfactants with a strong activating effect on lipase ZG, such as LAS, Peregal O and OP-10 were selected for compounding. The activation concentrations of the above surfactants were 3 g/L, 3 g/L, and 6 g/L respectively. The optimal activation concentrations were 6 g/L OP-10, 3.5 g/L LAS, and 4.5 g/L Peregal O, which were optimizated by response surface method. Under optimal conditions, the lipase activity was 34 454 U/mL, while the predicted value was 34 000 U/mL and there was a little difference between the predicted value and the experimental value. Further optimization experiment was performed by diluting 7 times of the lipase ZG and then compounded with the surfactants. The result showed that the lipase activity increased from 28 000 U/mL to 35 560 U/mL, increased by 27%, and the cost decreased by 85.6%. The degreasing experiments indicated that when the dosage of the compound lipase Es is half of the chemical degreasing agent, the degreasing ratio of the compound lipase Es is 70.26%, which is 3.78% higher than that of chemical degreasing. In addition, compared with the chemical degreasing agent, the dosage of surfactants in the compound lipase Es decreased by 99.3%, and the application cost shorted about 32.67%. Thus, the compound of lipase ZG with surfactants is effective.

     

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